Rock the Gas Heat ESCO Exam 2025 – Fire Up Your Future in HVAC!

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A technician servicing an LP gas furnace notices a tag stating it was converted from natural gas. He finds large amounts of soot in the heat exchanger. What could be the cause of this soot?

Incorrect gas valve

Orifice (spud) too large

The presence of large amounts of soot in the heat exchanger of an LP gas furnace that has been converted from natural gas can indicate incomplete combustion of the gas. One likely cause of this incomplete combustion is an incorrect gas valve setting or type. When a furnace is converted from natural gas to LP gas, it is essential to ensure that the gas valve is compatible with LP gas and properly adjusted for the different combustion characteristics between the two gas types.

LP gas requires a different air-to-fuel ratio compared to natural gas. If the gas valve is not correctly calibrated to accommodate LP gas, it can lead to an improper mix of gas and air, resulting in incomplete combustion. This incomplete combustion produces soot, which is a byproduct of burning carbon-containing fuels when they do not burn completely.

In this scenario, the technician needs to verify the gas valve is correctly designated for LP gas and check the adjustments to ensure optimal combustion. Understanding the importance of proper gas valve settings is crucial for maintaining the efficiency and safety of the furnace, as well as preventing soot buildup.

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